High Pressure Die Casting Services

Star Rapid offers a turn-key high pressure die casting solution for your product development needs. Not only do we make exceptional casting dies and parts, but we also offer CNC machining, plating, anodizing, powder coating – all the additional manufacturing services needed for a complete finished product.

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Increases of 15% this month

Over 1k clients satisfied with our recent work

StarRapid Pressure Die Casting

What Is High Pressure Die Casting?

High pressure die casting involves the injection of molten metal, under enormous pressure, into the hollow cavity of a custom-made steel forming die. It’s the fastest and most cost-effective way to produce medium to high volumes of metal parts with excellent surface finish and dimensional accuracy.

StarRapid Pressure Die Casting

Advantages Of High Pressure Die Casting

  • Works with aluminum, zinc and magnesium
  • Mold tools can make tens of thousands of parts economically
  • Surface finish and accuracy are excellent
  • Complex geometries can be achieved
  • Especially suited for larger metal parts

Why Choose Star Rapid for High Pressure Die Casting?

Star Rapid is a recognized leader in providing sophisticated forming dies to make high-quality finished metal parts. More than just a service provider, we’re dedicated to being your true product development partner. Here are just a few reasons why thousands of businesses worldwide choose to work with Star Rapid.

Services That Go the Extra Step

Many pressure die cast parts require additional machining services before they can be put into service. We provide threaded holes, machined faces, o-ring grooves, undercuts, keyways, and other complex features.

Industry Leadership

A multi-disciplinary team of international manufacturing professionals work with you to optimize your product designs to achieve maximum efficiency and product performance.

Positive Material Identification

All raw materials used in our high pressure die casting service, for tooling as well as finished parts, are verified with positive material identification using advanced scientific measuring and test equipment.

Proven Results

Our pressure die casting services are used in agriculture, automotive, industrial and commercial applications around the world. Explore the See Our Past Projects section on this page to read some of our many success stories.

Intelligent and Competitive Pricing

Our pressure die casting services are among the most affordable in the industry and are typically priced lower than most US, EU and AU manufacturers. To eliminate hassle, we never require a minimum order volume or minimum dollar value. Plus, we use state-of-the-art AI quotation algorithms to get you your quote quickly, in 24 hours or less for nearly all projects.

Pressure Die Casting Case Studies

Star Rapid provides best-in-class pressure die casting services. Learn how we can support you on your next project.

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The High Pressure Die Casting Process

"I couldn’t believe how good the parts were when I opened the box! Thank you!"

Nash, Us

Common Questions

Star Rapid Pressure Die Casting Service FAQ

What makes Star Rapid’s pressure die casting service unique?

CNC machining is fast, accurate, and Our specialists have decades of experience making the finest pressure die castings from aluminum, magnesium and zinc. These parts are routinely used in a variety of aerospace, automotive, industrial and commercial applications. We also pride ourselves on the breadth of our finishing services, which include CNC machining, plating, anodizing, painting, EDM surfacing and many more.. No other manufacturing solution produces end-use parts in any volume without the need to invest in hard tooling or expensive set-ups.​

Yes. An essential part of our pressure die casting process is our expanded service geared for design-for-manufacturing support. While we once reserved this service only for approved orders, we now provide it to all incoming RFQs. We also offer light assembly services to serve your needs.

Our rigorous quality standards set our team apart from other pressure die casting services. As with all of our volume manufacturing services, the secret to getting great parts is consistency.

We make it easy to get a fast quotation. Simply upload your CAD files and product details and we’ll send you a free quotation within 24 hrs. or less.

Latest Blog

The latest and greatest post and articles from Star Rapid

Manufacturing Cycle Time: Best Practices, How to Calculate & Reduce

Production environments for manufactured parts are under constant pressure to...

The Comprehensive Manufacturing Cost Guide

Manufacturing Cost Categories, Pricing Factors, and How to Calculate Monitoring...