Star Rapid Electronics
Manufacturing Solutions for Electronics
Electronic devices of every kind are integrated into our daily lives. Their functions vary but they all depend on packaging and enclosure solutions that are lightweight, durable, convenient to use and with designs that can be quickly transitioned from prototypes to volume production in response to rapidly changing market conditions.
Star Rapid Electronics
To meet the requirements of the electronics industry, Star Rapid has multiple manufacturing services available in one location. We offer pressure die casting, CNC machining, polyurethane vacuum casting, and plastic injection molding – including micromolding – to make enclosures or accessories for electronic devices in a wide range of materials and surface finishes.
Get to market faster by contacting us to see how we can help you manufacture your consumer products.
Star Rapid
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Common Questions
Electronics Products Quickfacts
What are the smallest plastic parts you can make for microelectronic components?
What are the biggest plastic parts you can make?
On our 1,000 ton injection molding machine, we can mold a single shot of more than 4 kg.
What types of electronic devices have you helped produce?
We’ve worked on automotive sensors, medical wearables, satellite telecommunications, electronic security and many more.
Common Electronics Manufacturing Services
There are many cutting-edge technologies that need small, lightweight, and strong parts. For all of these and more, micro injection is an ideal solution. Our services can also scale up from a few grams to shot weights of 300 grams or more.
Polyurethane Vacuum Casting
Many great products start out as prototypes that are used to test the fit and function of a design, and transition from a few engineering models to eventual mass production.
Polyurethane vacuum casting is one of the most valuable rapid prototyping methods. Not only is it fast and economical, but the quality of the copies is equal to that of regular production parts – without the investment in hard tooling.
CNC Machining
Advanced multi-axis CNC machines produce unlimited volumes of finished parts from virtually any commercially available raw stock, and they do so quickly and with great accuracy.
We use CNC machining to make enclosures as well as engineering-grade fittings in support of electronic devices made from a wide range of ferrous and non-ferrous metals as well as hard plastics.
Pressure Die Casting
When it’s time to ramp up to larger volumes in metal, there is no better solution than pressure die casting.
We provide pressure die casting in capacities from 160 to 1300 tons. This means we can make cases in aluminum, magnesium or zinc for electronic products that need to be in strong and corrosion-resistant housings. Pressure die casting is also a common way to make heat sinks for higher powered electrical devices like transformers and audio equipment.
Plastic Injection Molding Services
Our injection molding capacity ranges from 10 ~ 1,000 tons. We are also able to provide micro-sized battery cases, light pipes, mechanical components and fittings for the miniature electronics market. On the larger end of the scale, we regularly make plastic housings and other components up to 800 mm on a side – big enough for the most ambitious applications.
In addition we also machine our own standalone mold tools in P20, NAK80, H13 and S136 steel. And we can offer P20 rapid tooling at the same price as aluminum 7075.
Ready to Start Your next Project?
Check Out Other Industries We Work With
Medical Industry
We offer the industry’s finest rapid prototyping services for your new product development goals.
Agriculture Industry
Star Rapid is leading the way in supporting smart agriculture by providing a range of services that allow for rapid product introduction, quick response times to changing market conditions and a robust supply chain offering many types of material for every application.
Consumer Products Industry
Versatility is the key when making great consumer products for our clients. We need to be experts at combining a wide array of manufacturing processes with a broad palette of raw materials to make finished parts and assemblies quickly and to the highest quality.
